Charcoal-making machines, available through various manufacturers, provide high-quality, low-energy consuming, biomass-carbonization equipment. These machines make it possible to take waste materials such as coconut shells and convert them into charcoal.(planta de carbonización)
Coconut shell Char
Coal Making Process
• The shells of the coconuts are first broken down into more manageable pieces (with a diameter that does not exceed 20mm).
• A conveyor then transports the shredded shells into a quantitive-feeder where the coconut shells are then conveyed into the drying host.
• Once inside the drying host, the shells undergo a process of drying and flash steaming to remove as much moisture as possible. The materials are then fed into a carbonization furnace, located just below the drying host.
• The carbonization furnace then heats up to a specific temperature, which brings about a method known as pyrolysis and decomposition.
Through these steps, the waste coconut shells undergo a process of carbonization(maquina para hacer carbon), where they are changed into charcoal. The next step involves a process of cleaning and desulfurization, resulting in clean charcoal products ready for distribution or sale.
The Features Of Coconut Shell Charcoal Making Machinery
The charcoal-making machinery offers premium working efficiency. Here are some of the main features relating to these machines:
– Unique Structure
Charcoal-manufacturing machinery (máquina de reciclaje)adopts what is known as a double-layer structure. The portion at the top includes the drying host, with a carbonization furnace at the bottom. This approach assists with lower-energy consumption that saves space. These machines are also available with an option to include a gasifier. This is a feature that further enhances the overall efficiency of carbonization and pyrolysis, which produces combustible gas.
With the use of a gasifier, the combustible gas gets sent by the cyclone-dust collector. This is where the gas will be de-dusted. From here, the gas decomposes into wood tar and vinegar. These materials are then used as a source of fuel in order to provide heat to the furnace.
– Advanced Heating Method
Coconut shell charcoal-making machinery employs the One Fire Two-Step heating protocol. This method works well with the double-layered structures featured in carbonization plants. As soon as the furnace reaches the desired temperature, there is still residual heat generated through the rest of the process of heating. The residual heat will then be used as a heat source for the drying host. This results in dramatic savings in relation to the fuel that is used to operate this machinery.
– Safe Operation
These carbonization machines(https://www.bestoneco.com/hornos-metalicos-para-hacer-carbon/) also include what is known as a central control system. This system ensures that the operator of the machine is separate from the furnace, which promotes security and safety for the workers that operate the machine.
These machines also feature durable casings that protect employees from the dangers of burns caused by the high temperature that these furnaces reach.
– Environmentally-Friendly
The latest charcoal-making machinery that uses biomass as a source is recognized as “green-recycling plants” that do not produce pollution. The machines use sealed feeding and discharging features that ensure that no pollution escapes. Combustible gas that is generated in the machine undergoes a process of desulfurization, which also means that no hazardous gas is released into the atmosphere.